Book Byte #19 · Chapter 21 of the book

Nonlinear static analysis, part 1: what makes a system nonlinear

Real structures do not always respond in proportion to the loads applied to them. This first part of the nonlinear static analysis series explains what a nonlinear system is, the three types of nonlinearity, and the characteristics that make a nonlinear analysis fundamentally different from a linear one.

Video: FEA Insight - Ep #10 - Workshop: Modeling a Highly Nonlinear Problem
Video: FEA Insight - Ep #10 - Workshop: Modeling a Highly Nonlinear Problem

What is a nonlinear system?

  • A nonlinear system is one whose behavior is not equal to the sum of its parts.
  • The behavior of a nonlinear system does not satisfy the principle of superposition.
  • In a linear analysis, the response of the structure is assumed to be linearly proportional to the applied loads. In real life, this response may not be proportional.
  • In linear static analysis, the stiffness [K] of the analyzed structure is assumed to be constant.
  • A structure may behave in a nonlinear manner for geometric, material or boundary reasons.

The stiffness of a structure depends on its geometry and material properties. In a linear analysis, these parameters are assumed to remain unchanged while the loading is applied. In a nonlinear analysis, their changes are taken into account: the stiffness matrix is updated using the deformed configuration of the structure after each load increment.

Linear response, where P1/d1 = P2/d2, compared with a nonlinear response, where P1/d1 ≠ P2/d2

The types of nonlinearity

  • Geometric nonlinearity
  • Material nonlinearity
  • Boundary nonlinearity
Stress-strain curve showing the nonlinear geometric range up to the yield limit and the nonlinear material range up to the ultimate strength

Geometric nonlinearity

  • If a body undergoes large deformations, the strain-displacement relations become nonlinear, and the stiffness of the system changes with deformation.
  • Under large deformation, the deformed structure has a different geometry, which implies a changing stiffness. The stiffness matrix [K] is a function of the displacements {u}: {P} = [K(u)]{u}.
  • Stress stiffening (tension-bending coupling): the bending stiffness of an element increases because of the tension carried by the membrane.
Geometric nonlinearity: the deformed shape differs from the undeformed shape, so the stiffness depends on displacement

Material nonlinearity

If a material does not follow Hooke's law, nonlinear material models must be used. The stiffness response depends on deformation: the stiffness matrix [K] is a function of the displacements {u}, so {P} = [K(u)]{u}.

Material nonlinearity: elastic, plastic and hyperelastic stress-strain responses

Boundary nonlinearity

The most frequent boundary nonlinearities are found in contact problems. The boundary conditions change with deformation: the size of the contact surface and the contact load depend on the deformation and the load. Both the stiffness matrix [K] and the loading {P} are functions of the displacements {u}: {P(u)} = [K(u)]{u}.

Boundary nonlinearity: a cylinder in contact with a surface, where the contact area grows with the load

Characteristics of a nonlinear system

The eight characteristics of a nonlinear system: load-displacement relation, stress-strain relation, scalability, superposition, initial state of stress, load history, reversibility and solution settings

Load-displacement relation

  • The stiffness of the analyzed structure is not constant and varies with the applied loads.
  • The displacements (translations and rotations) are large and are not related to the original stiffness of the structure.
Nonlinear load-displacement curve

Stress-strain relation

Stresses and strains are not related by a linear function.

Engineering stress-strain curve with yield point, ultimate strength and fracture

Scalability

The results of a nonlinear analysis cannot be scaled: doubling the load does not double the response.

Nonlinear response showing that results cannot be scaled

Superposition

The principle of superposition cannot be applied: the response to a combination of loads is not the sum of the responses to each load.

The response of a beam to combined loads cannot be obtained by adding the responses to each load

Initial state of stress

  • The initial state of stress (residual stresses, temperature, pre-stressing) may be extremely important in the overall response.
  • Only a nonlinear solution can take this initial state into account.
Stress results on a pressurized gas cylinder

Load history

  • The structure's response depends on the load history: it is influenced by the loading sequence.
  • When several subcases are applied in sequence, the end of one subcase is the initial condition of the next:
    • Undeformed structure shape
    • Compute the initial stiffness [K0]
    • Solve subcase 1 using [K0]
    • Compute the new stiffness at the convergence of subcase 1, [K1]
    • Solve subcase 2 using [K1]
    • Results
Load history: the stiffness at the end of subcase 1 is the starting point of subcase 2

Reversibility

The deformation of the structure is not fully reversible once the applied loads are removed: after yielding, unloading leaves a permanent plastic strain, and only the elastic strain is recovered.

Loading, unloading and reloading on a stress-strain curve, with permanent plastic strain and recovered elastic strain

Solution settings

  • The external loads are applied in small increments.
  • Iterations are performed to ensure that equilibrium is satisfied at each load increment.
  • The user must monitor the solution to ensure convergence.
  • The computing time is usually large.
  • Nonlinear problems may not converge, and may even produce an incorrect solution at convergence.
A nonlinear equation can have no solution, one solution or two solutions

Continue with part 2: how FEA solvers compute nonlinear problems.

Go further

This Book Byte is taken from Chapter 21 of Practical Finite Element Analysis for Mechanical Engineers by Dominique Madier. The topic is covered in depth, with worked examples, in the on-demand course Practical Nonlinear FEA.

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